5 Common (Avoidable) Forklift Operator Mistakes

Forklifts are potentially dangerous pieces of industrial equipment, and, unfortunately, even the best forklift operators make mistakes. Some are relatively minor errors, like forgetting to check the battery’s charge. However, some errors are very serious, risking the safety of pedestrians and operators, as well as damage to equipment and products.

Most forklift accidents can be avoided by following basic rules and using common sense. This blog post will describe five common—but more serious—and avoidable forklift mistakes.

5 common forklift operator errors

1. Not being aware of surroundings

Forklifts are not only dangerous to the operators but to nearby pedestrians and workers too. One of the most common forklift accidents is a pedestrian being struck by a moving vehicle. The best way for operators to ensure this doesn’t happen is to be aware of who and what’s around and to clearly communicate intended moves, whether it’s backing up, rounding a corner, or lifting a load. Horns and lights are excellent warning systems. Caution and common sense are equally important.

2. Not asking for help

Tasks can be made safer and simpler by teaming up. A partner (like another experienced forklift operator) can direct you through blind spots and let you know if you’re approaching a hazard. Working with a knowledgeable partner can enhance your safety and the safety of those working around you.,

3. Not doing a thorough inspection at the start of a shift

Every forklift operator needs to do a thorough inspection of their truck before operating it. It’s a basic OSHA regulation.

Before beginning work, the operator should check all lifting equipment, and ensure it is functioning properly. This includes inspecting the lifting chains, forks, mast, tires, brakes and controls.

4. Careless operation

It’s unfortunate but carelessness seems to increase as forklift operators gain experience. Operators can get too comfortable with the equipment, leading to speeding, not following safety guidelines (like using a seat belt and keeping all body parts within the operator compartment), and rushing through tasks.

Forklifts should be driven at a responsible speed for the conditions. The unstable nature of the forklift, especially with a heavy load, means it can easily tip over if driven too fast. It can be tempting to speed up to get jobs done quicker, but haste definitely makes waste when it comes to forklift operation and safety

5. Not knowing the truck’s capacity

Operators should check that the forklift they’re using is fit for the task and most importantly, that it has the weight capacity to handle any loads encountered. It’s easy to overload a forklift, resulting in the truck tipping or dropping the load. This risks the safety of the operator and those working nearby. It can also damage stock, the vehicle, and the surroundings.

Avoid errors with forklift operator training from TrainMOR

The best way to guard against these errors is with comprehensive and engaging operator training. TrainMOR offers top-quality forklift operator training that emphasizes a full range of safety best practices. We have online and in-person classroom courses, hands-on training classes, and train-the-trainer options. 

Contact us for information on our Mobile, Memorable, and Measurable training courses — available online, in classroom and on-site.